Customer FAQs: Lens Index (1.50 to 1.74), Edge Thickness, Frame Selection & High Powers • 15 min read

Polycarbonate vs 1.60 High Index Lenses: Impact Resistance vs Optical Clarity

EXECUTIVE CLINICAL SUMMARY
When choosing lenses for everyday glasses, customers are frequently torn between Polycarbonate (index 1.59) and 1.60 High-Index (MR-8 resin). Opticians often tout polycarbonate for its unbreakable safety, yet others strongly recommend 1.60 high-index for superior sharpness and comfort. Which one should you actually buy for your everyday spectacles? For 90% of adults, 1.60 High Index is the far superior daily lens due to its crystal-clear Abbe value, better scratch durability, and superior coating adhesion.
ELLASUV Clinical Dispensing & Patient Education Council High-Index Metrology & Edge Thickness Engineering Division
ISO 8980-3 / ANSI Z80.1 Metrology Updated: 2026-09-07 ✓ Peer-Reviewed

Optical Clarity: Abbe Value & Internal Material Stress

The biggest difference between Polycarbonate and 1.60 High Index is visual quality:

\begin{cases} \mathbf{\text{Polycarbonate (1.59):}} & \text{Abbe } \mathbf{V_d = 30} \implies \text{Injection-molded under high heat/pressure} \implies \mathbf{\text{High internal stress & chromatic blur}} \\ \mathbf{\text{ELLASUV 1.60 MR-8:}} & \text{Abbe } \mathbf{V_d = 41} \implies \text{Thermoset cast polyurethane resin} \implies \mathbf{\text{Zero internal stress & razor-sharp clarity}} \end{cases}

Patients who switch from polycarbonate to 1.60 MR-8 almost immediately remark: 'Everything looks crisper, brighter, and the edges don't feel blurry anymore!'

Scratch Resistance & Anti-Reflective Coating Adhesion

Polycarbonate is an inherently soft, flexible thermoplastic. Because it expands and contracts significantly under temperature changes, hard anti-reflective vacuum coatings struggle to bond securely to its surface, often leading to coating crazing, peeling, or premature scratching within 12 to 18 months.

In contrast, 1.60 MR-8 resin is a rigid thermoset polymer with outstanding thermal stability (Tg>118CT_g > 118^\circ\text{C}). Anti-reflective multi-coatings bond molecularly to MR-8, providing industry-leading Bayer scratch resistance (>5.0>5.0) that lasts for years.

When Is Polycarbonate Still the Right Choice?

Polycarbonate has one undisputed superpower: Extreme High-Velocity Impact Resistance. It can withstand a direct hit from a steel ball traveling at 150 feet/second150\ \text{feet/second} without shattering. It remains the mandatory standard for:

  • Children under 12 years of age playing rough school sports.
  • OSHA / ANSI Z87.1 industrial workshop safety goggles.
  • High-impact sports like squash, racquetball, and shooting.
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FREQUENTLY ASKED CLINICAL QUESTIONS

Expert Answers

Is 1.60 high index safe enough for everyday wear?
YES! Mitsui MR-8 resin has exceptional tensile strength and impact resistance that far exceeds FDA drop-ball impact safety standards. It is completely safe for all daily activities, driving, and casual sports.
Is 1.60 thinner than polycarbonate?
YES. Because 1.60 has a higher refractive index (1.60 vs 1.59) and can be surfaced to a thinner center thickness without flexing, 1.60 lenses are both thinner and cosmetically flatter than polycarbonate.
Why do some discount optical chains push polycarbonate so heavily?
Polycarbonate is cheap to mass-produce via rapid injection molding machines. Premium 1.60 MR-8 resin requires slower, precision liquid casting ovens that cost more to operate.
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